Product Information

LINE DANCER®(LINE DANCER)

Coating Robot for Mass Production

Middle arm Automatic Mobile Phone ABS Thin Film Coating
The world biggest class coating robot with max 12 guns mounted on one robot arm, and the most suitable coating system for smart phone cases or covers

The Best Standard for Smart Phone Coating

LINE DANCER 8gun
LINE DANCER 8gun

Realized the best coating film required for smart phone

Is there any good coating method for explosive spread of smart phones? TAKUBO gives the best answer to that problem.

We have the technology that we have cultivated in developing mobile-phone coating systems. Now improving that technology furthermore, finally we have completed an ideal coating robot. Making a load capacity of 20kg for the robot, we realized the world-biggest production volume by one robot with maximum 12 guns. In addition, we have connected our R-technology with a concept of coating in a stop while stopping the line. DRAGON LINE with the accumulation mechanism installed on the both sides of the robot provides the system with high quality and reduction of energy cost.

Realization of high-grade super luster coating film

R-technology, revolving coating, produces much higher-grade luster coating-film than glossy performance called Piano Touch.

High effective mass-production with low cost

Wasted coating material consumption is reduced by max 12-gun mounting robot, syringe pump system with super precise coating material supply function, gun control, and robot teaching. Both reduction of energy cost and mass-production also become realized by setting a high effective DRAGON LINE.

Downsizing of a facility

DRAGON LINE prevents the booth from becoming bigger in spite of 12 guns, and brings downsizing of a facility.

World-biggest class and Downsizing

Robot arm

Robot arm of LINE DANCER
Robot arm of LINE DANCER

Conventional robot has changed powerful and also progressed elegant.

  • Max 12 guns with the load capacity of 20kg
  • Pressure-resistant and Explosion-proof specification

DRAGON LINE

LINE DANCER & DRAGON LINE
LINE DANCER & DRAGON LINE

DRAGON LINE coating means a mechanism in which work pieces on the conveyor-line stop while they are coated in the booth. It prevents the booth width from spreading even though the number of guns increases. It also makes the supply and exhaust air-volume lower, and saves the energy cost.

  • Downsizing of a coating system
  • Reduction of energy cost
  • Realization of high-grade coating

1. Super luster coating film type, LINE DANCER

Horizontal work placing specification for LINE DANCER
Horizontal work placing specification for LINE DANCER

Specification to produce the highest-grade performance such as super luster film for smart phones
Placing 15 work pieces horizontally in a radial pattern, the super luster film with thin multi-layer is completed by R-technology, revolving coating.
◎Coating data
 Number of work pieces per ring :15pcs/ring
 Coating time per ring :40sec/ring (about 2.6seconds per piece)
 Coating material consumption per piece :2.3g/pc

  • Design of jig exclusively for revolving with horizontal placing
    Jig for smart phones to place horizontally
    Jig for smart phones to place horizontally
  • Drawing of LINE DANCER with horizontal placing specification for super luster coating film
    Drawing of LINE DANCER with horizontal placing specification
    Drawing of LINE DANCER with horizontal placing specification

2. High-grade coating film and mass-production type, LINE DANCER

Vertical work placing specification for LINE DANCER
Vertical work placing specification for LINE DANCER

Specification to mass-produce the high quality performance films for smart phones
Placing 22 work pieces vertically in a radial pattern, the super luster film with thin multi-layer is completed by R-technology, revolving coating.
◎Coating data
 Number of work pieces per ring :22pcs/ring
 Coating time per ring :60sec/ring (about 2.7 seconds per piece)
 Coating material consumption per piece :2.5g/pc

  • Design of jig exclusively for revolving with vertical placing
    Jig for smart phones to place vertically
    Jig for smart phones to place vertically
  • Drawing of LINE DANCER with vertical placing specification for mass-production
    Drawing of LINE DANCER exclusively for vertical placing
    Drawing of LINE DANCER exclusively for vertical placing

Example of 3 Coatings by 3 Robots

System example of 3 Coatings by 3 Robots of LINE DANCER
Production volume:158,400 pcs (Production time:20 h

LINE DANCER, coating robot

Configuration Ceiling-suspended multi-joint type  
Driving method Pressure-resistant and Explosion-proof AC servo motor rotary drive 
Motion axes number Four axes (including overrunning axis)  
Position repeat accuracy ±1mm  
Max speed 500mm/sec  
Wrist unit  
Setting pose Vertically ceiling-suspended style  
Ambient Temp and Humid 0℃〜40℃ 85%RH 
Arm weight 68kg  
Loadable capacity 20kg  

Options / Related Products

Oil BoothLink to product page

Booth designed for long life and low noise using oil as cleaning solution

DATA-PROLink to product page

Robot to make exclusively coating data including color matching, shortening of coating time, reduction of coating material consumption, teaching and so on

DRAGON LINELink to product page

TAKUBO’s original conveyor line exclusively for coating with high effective accumulation mechanism

LINE DANCERis a registered trademark of TAKUBO ENGINEERING Co., Ltd.

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TEL:+81-475-50-0211
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