Product Information

Hose-less Robot(Hose-less Coating Robot)

Next Generation Type Robot System

Automatic Manual Outside Mirror ABS PC
Our next-generation coating robot systems eliminate coating material hoses, incorporate our exclusive syringe guns, and perform conveying, supply, and spraying as linked operations.

Our syringe guns, exclusive to Takubo, integrate a Sukotti gun and a syringe pump into a single compact unit.
Designed specifically for coating automobile door mirror cases, this system dramatically reduces coating costs. It enables high quality in an environmentally conscious manner while lowering the coating cost. In future the syringe gun will be conveyed from the coating material chamber via a pneumatic tube. Multiple coating robots and coating material chambers can be linked quickly.

Features

Higher net working rate

Integration of the spray gun and syringe pump into a single unit eliminates the hose for coating material so there is no extra work involved when changing colors, for example.

Better coating quality

The servo motor of the syringe gun alone is sufficient to control the flow of coating material and maintain high discharge precision.

Shorter cleaning time

The guns are always facing the front of the booth, allowing for a narrower booth and making it possible to reduce the amount of mist leaking into the surrounding area.

Labor saving

Loading and unloading of work can also be performed by handling robots, making it easy to build a fully automated coating system.

Maintaining safety of coating material

The use of syringe guns makes it possible to move the coating material chamber to a separate location.

Improved productivity

The system is well-suited to applications requiring frequent coating changes (color changes), such as production of a variety of items in small lots.

Specifications

Syringe gun Gun component:  
Syringe capacity: Approx. 400 cc  
Cycle time 40 to 60 sec./cycle  
Syringe gun replacement time 10 sec. or less  
Work change time 6 sec. or less  
Coating method Revolving coating method (R technology)  
Max. jig count 2  
Work pitch 457.2 mm, max. 609.6 mm  
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